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 Optical Encoders
SERIES 61K
High Resolution, 4-Pin
FEATURES * 25, 32, 50, 64, 100, 128 and 256 Cycles per Revolution Available * Sealed Version Available * Rugged Construction * Cable or Pin Versions * 10 Million Rotational Life Cycles * 300 RPM Shaft Rotation
DIMENSIONS
Pin Version
In inches (and millimeters)
1.250 DIA (31.75)
.152 (3.86) KEYWAY DEPTH
Unless otherwise specified, standard tolerance are: Linear .010 Diameter .025 Angle 2.0
Optical and Mechanical Encoders
.725.025 (18.42.64)
.033 (.84) .066 (1.68)
.550 DIA (13.97) MOUNTING SURFACE .219 (5.57) .249/.250 DIA (6.32/6.34)
.025 X 45 (.64) CHAMFER .350 (8.89)
3/8 - 32 UNEF-2A THREADS .250 (6.35)
GRAYHILL XXXX X-X 61kXXX
XXXX X-X XX
.776.025 (19.71.64)
.501 (12.73)
PIN #1
.150 (3.81)
.100 (2.54) .300 (7.62)
.225 (5.71)
Encoder 42
Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois
60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com
Optical Encoders
DIMENSIONS
Cable Version
In inches (and millimeters)
1.250 DIA (31.75) .152 (3.86) KEYWAY DEPTH .033 (.84) .066 (1.68) UNLESS OTHERWISE SPECIFIED, DIMENSION TOLERANCES ARE AS FOLLOWS: LINEAR .010 (.25), DIAMETERS .010 (.25), ANGULAR 5
.550 DIA (13.97) MOUNTING SURFACE .219 (5.57) .025 X 45 (.64) CHAMFER .350 (8.89) .725.025 (18.42.64) .250 (6.35) 3/8 - 32 UNEF-2A THREADS .249/.250 DIA (6.32/6.34)
GRAYHILL XXXX X-X 61KXXX-XXX
XXXX X-X XX-XXX
Optical and Mechanical Encoders
.501 (12.73) CONNECTOR IS MOLEX P/N 14-56-3046 OR EQUIVALENT
PIN #1
CABLE LENGTH XXX.25 (XXX.7)
CIRCUITRY, TRUTH TABLE, AND WAVEFORM: Standard Quadrature 2-Bit Code
PIN # GROUND
1
OUTPUT A
90 45
OUTPUT B
2
10 K
OUTPUT B 1 CYCLE
OUTPUT A
3
10 K
POWER 5V
4
CHANNEL A LEADS CHANNEL B BY 90 45 IN ALL ROTATIONS FOR CLOCKWISE ROTATION OF SHAFT.
SPECIFICATIONS
Electrical Ratings
Operating Voltage: 5.0 .25 Vdc Supply Current: 30 mA maximum at 5 Vdc Logic Output Characteristics: Output Type: Open collector with integrated Schmitt Trigger and 10K ohms pull-up resistor Maximum Sink Current: 16 mA at .40 volts Power Consumption: 150 mW maximum Optical Rise Time: 500 nS typical Optical Fall Time: 16 nS typical degradation data) Mounting Torque: 20 in-lbs maximum Shaft Push Out Force: 100 lbs Terminal Strength: 5 lbs terminal pull-out force minimum Solderability: 95% free of pin holes and voids Operating Torque: 1.5 in-oz maximum (no detents) for unsealed versions amplitude of 15g, within a varied 10 to 2000 Hz frequency for 12 hours per MIL-STD-202, Method 204 Mechanical Shock: Test 1: 100g for 6 mS, halfsine wave with velocity change of 12.3 ft/s. Test 2: 100g for 6 mS, sawtooth wave with velocity change of 9.7 ft/s.
Materials and Finishes Environmental Ratings
See page I-41. Operating Temperature Range: -40C to 85C Storage Temperature Range: -55C to 100C Relative Humidity: 90-95% at 40C for 96 hours Vibration Resistance: Harmonic motion with
Mechanical Ratings
Mechanical Life: 10 million revolutions Time Life: Guaranteed for 10 years of continuous operation (calculated from emitter
ACCESSORIES
See page I-41. For control knobs see page I-57.
Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois
60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com
Encoder 43
Optical Encoders
SERIES 61R
High Resolution, 5-Pin (Polarized Connection) FEATURES * 25, 32, 50, 64, 100, 128 and 256 Cycles per Revolution Available * Sealed Version Available * Rugged Construction * Cable or Pin Version * 10 Million Rotational Cycles * 300 RPM Shaft Rotation * Index Pulse Available
DIMENSIONS
Pin Version
Optical and Mechanical Encoders
In inches (and millimeters)
.152 (3.86) KEYWAY DEPTH
1.250 DIA (31.75)
.033 (.84) .066 (1.68)
Unless otherwise specified, standard tolerance are: Linear .010 Diameter .025 Angle 2.0
.550 DIA (13.97) MOUNTING SURFACE .219 (5.57) .249/.250 DIA (6.32/6.34)
.025 X 45 (.64) CHAMFER .350 (8.89) .725.025 (18.42.64) .250 (6.35)
3/8 - 32 UNEF-2A THREADS
GRAYHILL XXXX X-X 61RXXX
XXXX X-X XX
.776.025 (19.71.64)
.501 (12.73)
PIN #1
.100 (2.54) .200 (5.08) .400 (10.16)
.225 (5.71)
Encoder 44
Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois
60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com
Optical Encoders
DIMENSIONS
In inches (and millimeters)
1.250 DIA (31.75) .152 (3.86) KEYWAY DEPTH .033 (.84) .066 (1.68) UNLESS OTHERWISE SPECIFIED, DIMENSION TOLERANCES ARE AS FOLLOWS: LINEAR .010 (.25), DIAMETERS .010 (.25), ANGULAR 5
Cable Version
.550 DIA (13.97) MOUNTING SURFACE .219 (5.57) .025 X 45 (.64) CHAMFER .350 (8.89) .725.025 (18.42.64) .250 (6.35) 3/8 - 32 UNEF-2A THREADS .249/.250 DIA (6.32/6.34)
GRAYHILL XXXX X-X 61RXXX-XXX
XXXX X-X XX-XXX
Optical and Mechanical Encoders
.501 (12.73) CONNECTOR IS MOLEX P/N 14-56-3056 OR EQUIVALENT
PIN #1
CABLE LENGTH XXX.25 (XXX.7)
CIRCUITRY, TRUTH TABLE, AND WAVEFORM: Standard Quadrature 2-Bit Code
PIN # GROUND
5
90 45
NO CONTACT
4 3
10 K
OUTPUT A OUTPUT B 1 CYCLE CHANNEL A LEADS CHANNEL B BY 90 45 IN ALL ROTATIONS FOR CLOCKWISE ROTATION OF SHAFT.
OUTPUT A
POWER 5V
2
10 K
OUTPUT B
1
Operating Torque: 1.5 in-oz maximum (no detents) for unsealed versions
SPECIFICATIONS
Electrical Ratings
Operating Voltage: 5.0 .25 Vdc Supply Current: 30 mA maximum at 5 Vdc Logic Output Characteristics: Output Type: Open collector with integrated Schmitt Trigger and 10K ohms pull-up resistor Maximum Sink Current: 16 mA at .40 volts Power Consumption: 150 mW maximum Optical Rise Time: 500 nS typical Optical Fall Time: 16 nS typical
Mechanical Ratings
Mechanical Life: 10 million revolutions Time Life: Guaranteed for 10 years of continuous operation (calculated from emitter degradation data) Mounting Torque: 20 in-lbs maximum Shaft Push Out Force: 100 lbs Terminal Strength: 5 lbs terminal pull-out force minimum Solderability: 95% free of pin holes and voids
Environmental Ratings
Operating Temperature Range: -40C to 85C Storage Temperature Range: -55C to 100C Relative Humidity: 90-95% at 40C for 96 hours Vibration Resistance: Harmonic motion with amplitude of 15g, within a varied 10 to 2000 Hz frequency for 12 hours per MIL-STD-202, Method 204
Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois
60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com
Encoder 45
Optical Encoders
Shock Resistance: Test 1: 100g for 6 mS, halfsine wave with velocity change of 12.3 ft/s. Test 2: 100g for 6 mS, sawtooth wave with velocity change of 9.7 ft/s.
Materials and Finishes
Bushing: Aluminum Code Housing: Hiloy 610B Shaft: Stainless steel Retaining Ring: Stainless steel Code Rotor and Aperture: Chemically etched stainless steel/electroformed nickel
Printed Circuit Board: NEMA Grade FR-4. Five microinches minimum gold over 100 microinches minimum nickel over copper Optical Barrier: Polyphenylene sulfide, 94 V-0 Backplate: Polyester Header: Phosphor bronze, 200 microinches tin over 50 microinches nickel (pin version only) Infrared Emitter: Gallium aluminum arsenide Photo IC: Planar silicon Cable: 26 AWG, stranded/tinned wire, PVC coated on .100 (2,54) centers (cable version only)
ORDERING INFORMATION
Series Style: K = Standard, 4-pin, high resolution KS = Sealed, 4-pin, high resolution R = Standard, 5-pin, high resolution RS = Sealed, 5-pin, high resolution Cycles: per channel per revolution = 25, 32, 50, 64, 100, 128, 256 61RS256 - 020
Optical and Mechanical Encoders
Cable Termination: 060 = 6.0in. Cable is terminated with Molex Connector P/N 14-56-3056. To purchase an Molex Mating Connector visit www.avnet.com.
Available from your local Grayhill Distributor. For prices and discounts, contact a local Sales Office, an authorized local Dstributor or Grayhill.
ACCESSORIES
Non-Turn Washer
The Series 61 bushing is 3/8 inches in diameter and has a non-turn keyway to prevent rotation of the switch body when the panel is cut to fit. Another way to keep the switch from turning is to use a non-turn washer. The washer is cadmium-plated brass. Part number: 12C1087-1 Part number: SHH694-11, 302-2B stainless steel, no plating
Shaft and Panel Seal
For shaft and panel seal version, the shaft is sealed by an o-ring inside the bushing. The panel is sealed by a flat gasket .045" thick at the base of the bushing. The panel seals will increase the behind panel dimension by .020" to .040", when the switch is mounted. The panel seal is silicon rubber.
DIMENSIONS
.625 .010 DIA. (15,89 0,25)
In inches (and millimeters)
.032 .002 (0,81 0,05)
.625 .010 (15,88 0,25) DIA. .032 .002 (0,81 0,05)
90 1 .437 + .010 -.000 (11,10 + 0,25 -0,00) .005 .003 (0,38 0,08) RADIUS .125 .010 (3,16 0,25)
.530 .005 (13,46 0,13)
90 1 .030 (0,76) RADIUS MAX. .120 .003 (3,05 0,08) .110 .003 (2,79 0,08)
C L
.120 .003 (3,05 0,08)
Part Number: 12C1087-1
Part Number: SHH694-11
Encoder 46
Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois
60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com


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